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< prev - next > Energy Hydro power axial_turbine_fabrication (Printable PDF)
• Welding. The joint between the segments of both the spiral and the
suction tube is arc-welded, given the widespread prevalence of this
technique in small-scale workshops. The welding process begins by
securing the segments or parts with spot welds, checking the
dimensions and that they are truly square, before finally bead-welding
them together, attempting to keep any buckling caused by the welding
process itself to a minimum. Such buckling occurs as a result of
localised overheating, making it advisable to weld in sections, allowing
other parts to cool down on an alternate basis. (Fig. 12 and 13)
The electrodes used for spot welding and joining the sections are
penetration electrodes (E6011), and E6013 electrodes for finishing. 1/8"
E6011 and 3/32" E6013 electrodes should preferably be used for the
1/8" sheeting, although this depends on the welding equipment and the
skill of the welder.
Figure 12: Welding of the spiral segments